Perfection through experience: Benefit from our extensive expertise in many areas of the industry. Our knowledge of the industry is your guarantee for smooth processes – our experience your key advantage.
The automotive industry is undergoing radical changes due to the energy transition, which offers many new possibilities. As an experienced supplier to the automotive industry, we are looking forward to the new challenges and know how to convince our customers, especially in the areas of environment and sustainability.
We produce armrests for seats for the automotive industry. Following a strict production part approval process (PPAP), we manufacture the various parts of the armrests in consistent series quality for the highest demands in terms of colour fidelity, scratch and climate change robustness as well as resistance to bending, ball drop and breakage tests.
In cooperation with a number of automotive manufacturers, we have been carrying out successful container management for years and are responsible for a smooth production and supply chain.
Knurling Wheel Integration
High-strength and resilient plastic
Cap with surface texture
Many of our installation parts are concealed and invisible to the user. Thanks to our extensive finishing options, we are also well equipped for the production of decorative components.
The medium-sized food industry is one of the most important industrial sectors in Germany. Hygiene places special demands on product packaging and containers. Thanks to our fully automated production and assembly, we at Merschbrock can manufacture many products without human contact and thus ensure that the basic hygiene requirements are met.
Our spice grinder is our showcase model for complex project planning incl. development of the patented mechanical and assembly technology. The grinder’s degree of grinding is continuously variable. By using different grinding gears from plastic to ceramic, the mill can be manufactured as a disposable product or for reuse.
Disposable and reusable grinding gears made of plastic and ceramic.
Our patented assembly technology enables us to carry out production entirely automatically. Quality control is also fully automated by means of video surveillance. This enables us to produce quantities in the millions. Complemented by our high storage capacities and our own logistics, we can react with utmost flexibility to the requirements of the market and the customers’ needs.
Various designs &individual branding
Grinders fromplastic to ceramic
White goods is a large industrial sector with few participants. The ten largest suppliers claim more than 60 % of the global market. The decisive criteria for a firm standing in this industry are smart networking, environment & energy as well as durability & quality. We come into play for you with the latter.
White goods is a narrow market. The ten largest suppliers claim more than 60 % of the global market. The decisive criteria for a firm standing in this industry are smart networking, environment & energy as well as durability & quality. We come into play for you with the latter.
Merschbrock manufactures complexly structured installation parts for high-end industrial washing machines. These must permanently withstand the high and constantly changing temperatures as well as the chemicals of the cleaning agents.
Merschbrock specialises in the implementation of water-bearing and technical plastic parts. Merschbrock specialises in the implementation of water-bearing and technical plastic parts. We are very familiar with the mechanical and chemical stresses that plastic parts in dryers, washing machines and dishwashers have to withstand.
And we are also ideally positioned for the production of all decorative parts thanks to our extensive galvanisation, painting and printing options.
Social trends like the increase of urbanisation and the simultaneous rise of the home office offer interesting market opportunities for the furniture industry through new product solutions. Merschbrock has decades of experience in the realisation of decorative and heavy-duty furniture parts made of plastic. We offer solutions, whether surface design or ready-to-install assemblies, from a single source.
Merschbrock is a supplier for high-quality office furniture. For office chairs, we manufacture various parts of the complex lumbar adjustment system, which can be used to modify the shape of the backrest.
The product was developed together with the customer. The components are produced by Merschbrock and fully pre-assembled for installation in the office chair.
Complex internalknurled metalmechanism
Mechanically highly stressableplastics
The world is becoming digital and fewer and fewer products can do entirely without electronics. It is therefore not surprising that the electrical industry is the largest industrial sector in Germany after mechanical engineering. The industry has high demands on enclosures and other components made of plastic. Merschbrock fabricates precision components for well-known manufacturers in the electrical industry.
This precision enclosure for control components, manufactured and delivered by us, has very thin walls made from flame-resistant plastic and is ready-labelled by pad printing.
The enclosure has minimal draft angles in order to make the best possible use of the available installation space. The low tolerances ensure excellent use of the component further down the assembly chain and allow stackable assembly.
Surface finishingby means of pad printing
The German railway network is over 33,000 km long. More than one billion kilometres are travelled on it every year. This is a burden on the track network that can only be tackled with well-designed high-quality products.
For the German railway track network, we manufacture the specially developed railway track dowel for connecting rails and railway sleepers. Due to the significant forces acting on it, the dowel has high requirements in terms of load-bearing capacity of the material and, as part of traffic engineering, also in terms of safety and reliability of course.
As a result of the massive loads and forces, high demands are placed on the dowel to ensure safety and material resistance in the long term.
Thanks to our fully automated production and reliable processes, we are able to produce the required quantities in the millions in consistently high quality. The shape and structure specifically designed for its application in combination with a glass fibre-plastic mixture ensure the high load-bearing capacity and durability of the dowel.
High material resilience
Surface roughness according to VDI 3400
Hardly any other sector is developing as dynamically as the health sector. Medical technology in the areas of economy, technology and research has one of the most significant shares in this sector. The need for sterile disposable products requires cost-efficient production in often extremely high quantities. For this, Merschbrock has been a reliable partner for years.
Merschbrock manufactures special plastic caps for the glass containers of chemical analytical products as part of the lab equipment. Our focus here is on the production of several million articles per year of consistent and required quality and the involved warehouse and logistics chain.
Versatile screw cap systems
Globalisation and technological progress are causing continuous structural change all over the world. New production facilities are being built at new locations and mechanical engineering as Germany’s export champion is always at the forefront. The combination of plastic injection moulding technology and mechanical engineering offers endless, ever new possibilities.
For the mechanical engineering industry, Merschbrock manufactures the plastic parts of the high-quality CHAMPION 52, a cable drum dispenser made of glass-fibre reinforced polyamide and aluminium. Due to the heavy-duty plastic mixture, the product weighs only 7,200 g with a surface area of just under 60 x 60 cm and has a very high load-bearing capacity nonetheless. Thanks to our development of the honeycomb structure matched to the load, the material is used economically and at the same time optimally.
Glass fibre reinforcedpolyamide
200 kg load capacity with only7,200 g product weight
In the field of lifestyle products, new innovations are entering the market on an almost daily basis. How quickly and successfully a product establishes itself is not only dependent on good marketing, but also the result of carefully considered product development. Merschbrock will support you with professional project planning right from the start.
The BOB is a patented product co-developed by Merschbrock for easy pick-up and transport of beverage bottles. The special mechanism with spring system and freely injected moving parts makes for a sophisticated gadget which at the same time is extremely robust.
The individual components of the BOB bottle carrier can be configured individually in their colour combinations, which makes the BOB particularly attractive as an advertising medium.
Individually configurable product colours
Internal spring systemmade completely of plastic
Freely moulded moving parts
Haralds Krone turns any soft drink into a long drink by simply clipping it onto the beverage bottle. The flavoured, alcohol-filled drink capsule is the hip lifestyle product for parties and casual occasions. Merschbrock developed the patented capsule in close cooperation with the customer.
The “Haralds Krone” beverage capsule is made of 100 % food-grade plastic, does not require any additives thanks to laser welding technology and is printed with food colouring. It is 100% recyclable.
Integrated TPU seal
Laser transparent andabsorbent paint